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Chemical dosing

Dose, pump, tank and refill.

Almost every dosing error is a units error. The dose is set in milligrams per litre of water, the pump is bought in litres per hour of solution, and between the two sit a strength and a specific gravity that are easy to apply upside down. This page carries the chain through once — and then answers the two questions a drawing has to answer anyway: what size is the pump, and how often does somebody refill.

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1

Dosing rate and pump duty

The dose is always as the active chemical, not as the solution. A 2 mg/L polymer dose means two grams of polymer per cubic metre, whatever strength it is made up to.

Inputs
m³/h
mg/L
% w/w
–
h/d
%
Results
Neat chemical demand
——
g/h
SOLUTION FLOW
——
L/h
Solution flow
——
mL/min
Solution per day
——
L/day
Pump duty with margin
——
L/h
Size on the peak, check on the minimum. A metering pump controls down to roughly a tenth of its rated capacity. Chosen only on the maximum dose, it frequently cannot deliver the night-time minimum at all, and the first anyone knows of it is a residual that will not hold.
2

Day tank and refill interval

Usable volume, not total. The suction lip, the low-level cut-out and the ullage above high level are not available, and on a small day tank they are a third of it.

Inputs
m
m
m
%
Results
Tank volume
——
L
Usable volume
——
L
Draw from panel 1
——
L/day
STORAGE DURATION
——
days
3

Polymer preparation unit

Dry polymer is bought by the sack and dosed by the millilitre. The unit wets the powder, then leaves it alone long enough to hydrate — and the sizing question operators actually ask is how often somebody carries a sack up the steps.

Inputs
L/h
% w/w
L
kg/m³
L
kg
h/d
Results
Dry polymer demand
——
g/h
POWDER PER DAY
——
kg/day
Hopper contents when full
——
kg
HOPPER REFILL INTERVAL
——
days
Maturation time
——
min
Solution made per day
——
L/day
The hopper is sized by the walk, not by the process. A unit needing a refill twice a shift gets run with the lid off and a sack balanced on top, and the powder cakes in the throat. If the interval comes out under a day, the answer is a bigger hopper or a bulk bag frame — not a reminder on the board.
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